> Follow-up to #11006 (merged): rebased onto master and ready for
review.
## Thinking Path
> - Paperclip is the open source app people use to manage AI agents for
work
> - The release subsystem now publishes canary (every master push),
nightly (scheduled, smoke-gated, added in #11006), and stable (manual)
> - There is still no human-approved release-candidate lane between
nightly and stable, and nothing enforces that a stable actually soaked
anywhere before shipping
> - Betas need a real approval gate, and stables need a soak policy that
is data, not prose
> - This pull request adds the beta channel: a manual promotion of a
chosen nightly behind the `npm-beta` environment gate, re-smoked after
publish, plus a stable preflight that enforces a 3-day beta soak with a
written-justification bypass
> - The benefit is a complete canary → nightly → beta → stable train
where every stable shipped as a beta first, and emergencies leave a
written trace
## Linked Issues or Issue Description
**Subsystem affected**
Release automation: `scripts/release.sh`, `scripts/release-lib.sh`,
`.github/workflows/release.yml`, `.github/workflows/docker.yml`,
`.github/workflows/release-smoke.yml`.
**Problem or motivation**
After #11006 the project has canary and nightly prerelease lanes, but no
release-candidate lane. Stable promotion has no enforced soak: any ref
can ship as stable directly. There is no approval boundary for a
broader-audience prerelease, and no structured way to record why an
emergency release skipped validation.
**Proposed solution**
Add a `beta` channel: a manual dispatch that promotes a chosen nightly's
source commit, publishes behind the `npm-beta` GitHub environment
(required reviewers are the gate), re-smokes the published beta, and
tags `beta/vX`. Enforce in the stable path that the source commit
shipped as a beta at least 3 days earlier (measured from the beta's npm
publish time), with a `skip_soak_justification` input as the recorded
emergency bypass.
**Alternatives considered**
Codifying the soak policy in docs only. Rejected: an unenforced policy
decays; the preflight makes the policy executable while the
justification input keeps the emergency path usable and auditable.
## What Changed
- `scripts/release.sh` + `scripts/release-lib.sh`: `beta` channel —
requires HEAD to carry a `nightly/v*` tag, publishes the package set as
`YYYY.MDD.P-beta.N` under dist-tag `beta`, tags
`beta/vYYYY.MDD.P-beta.N`
- `.github/workflows/release.yml`:
- `channel: beta` dispatch path: `select_beta` resolves the newest (or
an explicit `source_version`) nightly and fails loudly on selection
problems; `publish_beta` runs behind the `npm-beta` environment, pushes
the tag, and dispatches `docker.yml`; `smoke_beta` re-runs the release
smoke suite against the exact published beta version
- stable path: new `preflight_stable` job enforces the 3-day beta soak
from the beta's npm publish time; `skip_soak_justification` bypasses
with the reason echoed into the job summary; dry runs report without
blocking
- `.github/workflows/docker.yml`: `beta/v*` tags publish `:beta` on both
images, with exact version stamping
- `.github/workflows/release-smoke.yml`: `beta` added to the dispatch
choice list
- Docs: `CHANNELS.md` beta entries; `RELEASING.md` beta lane, soak gate,
and failure playbook; `RELEASE-AUTOMATION-SETUP.md` `npm-beta`
environment setup, including the warning to create the environment
before the first beta dispatch (GitHub auto-creates unprotected
environments on first reference)
- Tests: beta version-counting coverage in
`scripts/release-registry-versions.test.mjs`; beta identity and
nightly-tag guard coverage in
`scripts/__tests__/release-dry-run-notes.test.mjs`
## Verification
- `node --test` on the two touched suites: 17 pass, including the 3 new
beta tests
- `bash -n` on both shell scripts and YAML parse of all three workflows
- After merge, in order: create the `npm-beta` environment, dispatch
`channel: beta` with `dry_run: true` to preview, then a real promotion
of a published nightly through the approval gate, then a stable dry-run
against a young beta to see the soak gate report
## Risks
- If the `npm-beta` environment does not exist when the first beta
dispatch runs, GitHub creates it with no protection rules and the beta
publishes without approval. Mitigated by documentation and by creating
the environment before merge (operator step)
- Until the first beta exists, every stable dispatch requires
`skip_soak_justification`. This is deliberate — the first beta ships
immediately after this merges — but it is a behavior change to the
stable dispatch
- The soak clock reads the beta's npm publish time from the registry; a
registry outage makes the preflight fall back to requiring justification
(fail-closed)
## Model Used
Claude Fable 5 (`claude-fable-5`, Anthropic) in Claude Code, with
extended thinking and full tool use (repository exploration, local test
execution, live registry and git verification). All code, tests, and
docs in this PR were model-authored under human direction.
## Checklist
- [x] I have included a thinking path that traces from project context
to this change
- [x] I have specified the model used (with version and capability
details)
- [x] I have checked ROADMAP.md and confirmed this PR does not duplicate
planned core work
- [x] I have searched GitHub for duplicate or related PRs and linked
them above
- [x] I have either (a) linked existing issues with `Fixes: #` / `Closes
#` / `Refs #` OR (b) described the issue in-PR following the relevant
issue template
- [x] I have not referenced internal/instance-local Paperclip issues or
links (only public GitHub `#NNN` / `github.com/paperclipai/paperclip`
URLs)
- [x] My branch name describes the change (e.g. `docs/...`, `fix/...`)
and contains no internal Paperclip ticket id or instance-derived details
- [x] I have run tests locally and they pass
- [x] I have added or updated tests where applicable
- [x] I have updated relevant documentation to reflect my changes
- [x] I have considered and documented any risks above
- [ ] All Paperclip CI gates are green (pending — will confirm before
merge)
- [ ] Greptile is 5/5 with no open P2s, recommendations, or follow-ups
(pending — will confirm before merge)
- [x] I will address all Greptile and reviewer comments before
requesting merge
## Thinking Path
> - Paperclip is the open source app people use to manage AI agents for
work
> - The release subsystem's nightly lane (#11006) gates every nightly
publish on the release smoke suite, which boots the published artifact
in a Docker container
> - The suite's first CI execution failed at the health readiness check:
the harness hard-codes a 90 second budget, but a CI container
cold-installs paperclipai from npm and initializes embedded postgres
with no warm caches
> - When the timeout expired with the container still running, the
harness printed no container logs, so the failure gave no diagnostics
> - This pull request makes the readiness budget configurable, raises it
for CI, and dumps container logs on timeout
> - The benefit is that the nightly gate measures the artifact, not the
runner's cold caches, and a red smoke run is diagnosable from its logs
## Linked Issues or Issue Description
**Subsystem affected**
Release smoke testing: `scripts/docker-onboard-smoke.sh`,
`.github/workflows/release-smoke.yml`.
**Problem or motivation**
Run 31426044332 (first forced nightly after #11006) failed in
`smoke_nightly` with `server did not become ready at
http://localhost:3232/api/health` after exactly 90 seconds. The
harness's readiness window is hard-coded to 90 attempts at 1 second.
Locally that works because the npm cache is warm; in CI the container
downloads the full package set and embedded postgres first. The timeout
path also printed no container logs when the container was still
running, so there was no way to see how far boot had progressed.
**Proposed solution**
Make the readiness budget an environment variable
(`SMOKE_READY_TIMEOUT_SECONDS`, default unchanged at 90 for local use),
set it to 420 in the CI workflow, and dump the last 150 container log
lines when the readiness check times out on a still-running container.
## What Changed
- `scripts/docker-onboard-smoke.sh`: `SMOKE_READY_TIMEOUT_SECONDS` env
var (default 90) replaces the hard-coded readiness budget; timeout with
a still-running container now prints the tail of `docker logs`
- `.github/workflows/release-smoke.yml`: sets
`SMOKE_READY_TIMEOUT_SECONDS=420` for CI runs
## Verification
- `bash -n` on the harness and YAML parse of the workflow
- The real proof is the next `channel: nightly` dispatch of
`release.yml`, which re-runs this suite in CI with the new budget
## Risks
- Low. The local default is unchanged; CI runs simply wait longer before
declaring failure, and a genuinely broken artifact still fails (with
logs now)
## Model Used
Claude Fable 5 (`claude-fable-5`, Anthropic) in Claude Code, with
extended thinking and full tool use. Diagnosis from CI run logs; patch
model-authored under human direction.
## Checklist
- [x] I have included a thinking path that traces from project context
to this change
- [x] I have specified the model used (with version and capability
details)
- [x] I have checked ROADMAP.md and confirmed this PR does not duplicate
planned core work
- [x] I have searched GitHub for duplicate or related PRs and linked
them above
- [x] I have either (a) linked existing issues with `Fixes: #` / `Closes
#` / `Refs #` OR (b) described the issue in-PR following the relevant
issue template
- [x] I have not referenced internal/instance-local Paperclip issues or
links (only public GitHub `#NNN` / `github.com/paperclipai/paperclip`
URLs)
- [x] My branch name describes the change (e.g. `docs/...`, `fix/...`)
and contains no internal Paperclip ticket id or instance-derived details
- [x] I have run tests locally and they pass
- [x] I have added or updated tests where applicable
- [x] I have updated relevant documentation to reflect my changes
- [x] I have considered and documented any risks above
- [ ] All Paperclip CI gates are green (pending — will confirm before
merge)
- [ ] Greptile is 5/5 with no open P2s, recommendations, or follow-ups
(pending — will confirm before merge)
- [x] I will address all Greptile and reviewer comments before
requesting merge
## Thinking Path
> - Paperclip is the open source app people use to manage AI agents for
work
> - The release subsystem publishes the `paperclipai` npm package set
and the Docker images on two lanes: canary on every master push, and
stable on manual promotion
> - There is no middle ground between those lanes. Users must track
every merge or wait weeks for a stable. Docker `:latest` also tracks
master, so Docker users have no stable image at all
> - A calm prerelease lane needs to exist, and it must never ship a
build that failed its checks
> - This pull request adds the nightly channel: a scheduled job that
selects the newest master commit with a green canary publish, runs the
full release smoke suite against that exact published canary, and only
then republishes it as the nightly. It also separates Docker tags by
lane, so `:latest` finally means stable
> - The benefit is that users can follow prereleases at a nightly
cadence with a smoke-tested guarantee, and Docker users get real
`:canary`, `:nightly`, and stable image tags
## Linked Issues or Issue Description
**Subsystem affected**
Release automation: `scripts/release.sh`, `scripts/release-lib.sh`,
`.github/workflows/release.yml`, `.github/workflows/docker.yml`,
`.github/workflows/release-smoke.yml`.
**Problem or motivation**
The project publishes only `canary` (every master push) and `latest`
(manual stable). Users who want prereleases without per-merge churn have
no option. Docker has a second problem: master builds overwrite
`:latest`, and CI-published stables never produced Docker images,
because tags pushed with `GITHUB_TOKEN` do not fire the `v*` tag trigger
in `docker.yml`. No stable-versioned image exists in ghcr today.
**Proposed solution**
Add a `nightly` channel. A scheduled job selects the newest
canary-tagged master commit, smoke-tests that exact published canary,
and republishes the same commit as `YYYY.MDD.P-nightly.N` under the
`nightly` dist-tag. Separate Docker tags by lane (`:canary` for master,
`:nightly` for nightly tags, `:latest` plus version tags for stable tags
only), and have the release jobs dispatch `docker.yml` at the new tag so
lane images actually build.
**Alternatives considered**
Moving the `nightly` dist-tag to the existing canary version without a
republish. Rejected: the version string would say `canary` while the
user is on nightly, which breaks at-a-glance lane identification in bug
reports and `--version` output.
## What Changed
- `scripts/release-lib.sh`: channel-parameterized
`next_prerelease_version` and `prerelease_tag_name` helpers (canary
helpers delegate to them), a `require_channel_tag_at_head` guard, and
the no-provenance retry for Sigstore transparency-log duplicates now
covers the `nightly` dist-tag as well as `canary`
- `scripts/release.sh`: new `nightly` channel. It requires HEAD to carry
a `canary/v*` tag, publishes the full public package set as
`YYYY.MDD.P-nightly.N` under dist-tag `nightly`, and tags the source
commit `nightly/vYYYY.MDD.P-nightly.N`
- `.github/workflows/release.yml`: scheduled nightly chain (09:00 UTC) —
select candidate, smoke it via `release-smoke.yml`, publish on green
under the existing `npm-canary` environment, push the tag, dispatch
`docker.yml`. New `channel` dispatch input (default `stable`, so
existing stable dispatches are unchanged) with `nightly_source_version`
and `dry_run` support for forced runs. The stable path now also
dispatches `docker.yml` at the new `v*` tag
- `.github/workflows/docker.yml`: lane tag mapping for both image jobs —
master pushes publish `:canary` and no longer move `:latest`;
`nightly/v*` tags publish `:nightly`; only stable `v*` tags publish
`:latest` and the versioned tags. New `workflow_dispatch` trigger for
the release-job dispatches. Build-version stamping uses the exact
nightly version on nightly tag builds
- `.github/workflows/release-smoke.yml`: `nightly` added to the dispatch
choice list
- `doc/CHANNELS.md` (new): user-facing guide to the channels
- `doc/RELEASING.md`: nightly lane documentation, Docker tag mapping
table, and a nightly failure playbook
- `doc/RELEASE-AUTOMATION-SETUP.md`: note that nightly reuses
`npm-canary` and needs no npm trusted-publisher changes
- Tests: channel-parameterized version helper coverage in
`scripts/release-registry-versions.test.mjs`, and nightly flow coverage
(publish identity, notes not required, canary-tag guard) in
`scripts/__tests__/release-dry-run-notes.test.mjs`
## Verification
- `node --test` on the release script suites: 68 pass, including 6 new
tests. The only failure, `acpx-patch-packaging.test.mjs`, needs
installed `node_modules` and fails identically on a pristine checkout of
master in the same environment
- `bash -n` on both shell scripts and YAML parse of all three workflows
- Live fail-path check: `./scripts/release.sh nightly --print-version`
from a master tip with no canary tag fails with `HEAD has no canary/v*
tag`
- Live success-path check: the same command from the
`canary/v2026.806.0-canary.7` commit prints `2026.806.0-nightly.0`
- Live selection check: the candidate-selection shell logic run against
the real repository selects the commit of `canary/v2026.806.0-canary.7`,
which matches the current npm `canary` dist-tag exactly
- After merge: dispatch `release.yml` with `channel: nightly` and
`dry_run: true` to preview, then a real forced run to validate end to
end before the first scheduled run
## Risks
- Docker `:latest` changes meaning from "latest master build" to "latest
stable release". This is deliberate and will be announced. Users who
want the old behavior pull `:canary`. Until the first stable release
after this change, `:latest` stays at its current (master-built) image
- The nightly is a rebuild of the same source commit, not the
byte-identical canary artifact that was smoked. The lockfile pins
dependencies, and the publish path's registry-visibility and
clean-prefix install gates still run on the nightly artifacts
- All npm publishing must stay inside `release.yml` because npm trusted
publishing pins that workflow file per package. The nightly jobs were
added to `release.yml` for exactly that reason; this constraint is now
documented in `RELEASING.md`
- The stable-lane Docker dispatch fails gracefully (a warning with
manual instructions) when the source ref predates `docker.yml`'s
`workflow_dispatch` trigger
## Model Used
Claude Fable 5 (`claude-fable-5`, Anthropic) in Claude Code, with
extended thinking and full tool use (repository exploration, local test
execution, live registry and git verification). All code, tests, and
docs in this PR were model-authored under human direction.
## Checklist
- [x] I have included a thinking path that traces from project context
to this change
- [x] I have specified the model used (with version and capability
details)
- [x] I have checked ROADMAP.md and confirmed this PR does not duplicate
planned core work
- [x] I have searched GitHub for duplicate or related PRs and linked
them above
- [x] I have either (a) linked existing issues with `Fixes: #` / `Closes
#` / `Refs #` OR (b) described the issue in-PR following the relevant
issue template
- [x] I have not referenced internal/instance-local Paperclip issues or
links (only public GitHub `#NNN` / `github.com/paperclipai/paperclip`
URLs)
- [x] My branch name describes the change (e.g. `docs/...`, `fix/...`)
and contains no internal Paperclip ticket id or instance-derived details
- [x] I have run tests locally and they pass
- [x] I have added or updated tests where applicable
- [x] I have updated relevant documentation to reflect my changes
- [x] I have considered and documented any risks above
- [ ] All Paperclip CI gates are green (pending — will confirm before
merge)
- [ ] Greptile is 5/5 with no open P2s, recommendations, or follow-ups
(pending — will confirm before merge)
- [x] I will address all Greptile and reviewer comments before
requesting merge
## Thinking Path
> - Paperclip relies on CI browser suites to protect control-plane
workflows, so a stalled browser bootstrap is a release blocker even when
app code is unchanged.
> - The failing signal on [PAPA-457](/PAP/issues/PAPA-457) was specific
to the PR e2e lane timing out before tests started, which pointed at
environment setup rather than assertions.
> - The first shell-only Chromium attempt reduced download size, but the
GitHub Actions log showed Playwright still hanging inside its install
step after the headless shell download finished.
> - That means the real problem is the Playwright browser-install path
itself on the hosted Ubuntu runner, not just the size of the downloaded
artifact.
> - GitHub's Ubuntu runners already ship Google Chrome, and Playwright
can target that binary through the `chrome` channel without downloading
its own Chromium bundle.
> - The safer workflow fix is therefore to remove the Playwright install
step from the affected headless jobs and make the Playwright configs
optionally use runner Chrome only when CI opts into it.
> - This keeps local defaults unchanged, removes the failing
browser-download dependency from CI, and preserves headless coverage for
PR, standalone e2e, and release-smoke workflows.
## What Changed
- Updated `.github/workflows/pr.yml`, `.github/workflows/e2e.yml`, and
`.github/workflows/release-smoke.yml` to stop downloading Playwright
browsers and instead verify the runner's preinstalled `google-chrome`.
- Passed `PAPERCLIP_PLAYWRIGHT_CHANNEL=chrome` into the headless PR,
standalone e2e, and release-smoke test steps so those jobs explicitly
use runner Chrome.
- Updated `tests/e2e/playwright.config.ts` and
`tests/release-smoke/playwright.config.ts` to honor
`PAPERCLIP_PLAYWRIGHT_CHANNEL` while keeping the default
local/browser-bundle behavior unchanged when the env var is absent.
## Verification
- Investigated the failed PR run log and confirmed the prior `Install
Playwright` step stalled after `chromium-headless-shell` reached 100%
download.
- `PLAYWRIGHT_BROWSERS_PATH="$(mktemp -d)"
PAPERCLIP_PLAYWRIGHT_CHANNEL=chrome PAPERCLIP_E2E_SKIP_LLM=true pnpm run
test:e2e`
Result: `7 passed (21.1s)` with an empty temporary Playwright browser
cache, proving the e2e suite runs without any Playwright browser
download when the `chrome` channel is selected.
- `git diff --check`
## Risks
- This assumes GitHub's Ubuntu runner continues to ship `google-chrome`;
if that image contract changes, these workflows would need a dedicated
Chrome install step.
- The `chrome` channel can differ slightly from Playwright-managed
Chromium, so the config gate is intentionally env-scoped to CI workflows
that need the hosted-runner path.
## Model Used
- OpenAI Codex, GPT-5-based coding agent running through Paperclip's
`codex_local` adapter with tool use, shell execution, and repository
editing enabled. The exact internal snapshot/version string is not
exposed in-session.
## Checklist
- [x] I have included a thinking path that traces from project context
to this change
- [x] I have specified the model used (with version and capability
details)
- [x] I have checked ROADMAP.md and confirmed this PR does not duplicate
planned core work
- [x] I have run tests locally and they pass
- [ ] I have added or updated tests where applicable
- [ ] If this change affects the UI, I have included before/after
screenshots
- [ ] I have updated relevant documentation to reflect my changes
- [x] I have considered and documented any risks above
- [x] I will address all Greptile and reviewer comments before
requesting merge
---------
Co-authored-by: Paperclip <noreply@paperclip.ing>
Devin Foley
dependabot[bot]
dotta